Rajal Industries

Wrong Anchors Delivered in Solar Projects — Why It Happens and How to Stop It

anchors

When a solar site stops before installation begins,

the problem is rarely the drawing.
It’s often the fasteners.
More specifically — the anchors.
The Real Scenario
Your team reaches site.
Boxes are opened.

And suddenly:

The anchors don’t match.

• Wrong size.
• Wrong depth.
• Wrong finish.

Now no one is installing.

• The crew waits.
• The supervisor calls.
• The client asks.

Procurement searches emails.
And the entire schedule slips because someone packed the wrong anchors.

Why Wrong Anchors Get Delivered

This problem usually comes from:

• Similar sizes mixed during packing
• No label on cartons
• Manual checking instead of system check
• Packaging done in a rush
• BOQ not linked with dispatch
• Supplier not tagging batches
• No final dispatch verification

What Goes Wrong On Site

Incorrect anchors create:

• Installation mismatch
• Embedment failure
• Load test failures
• Inspection objections
• Structural safety issues
• Replacement work
• Project delay costs

And nobody accounts for these in the quotation.

How EPC Teams Can Avoid It

Here’s what actually prevents this issue:

✅ Kits packed per location
✅ Labels with size, grade & coating
✅ BOQ vs dispatch checklist
✅ Batch tracking
✅ Material test report linking
✅ Final joint inspection at supplier end

This is not “extra process”.
This is what separates smooth projects from chaotic ones.

Final Thought

Wrong anchors look like a vendor problem.
But they become your project problem.
If your solar projects matter,
your fastener verification matters too.

 

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