Rajal Industries

Fastener Kitting – Why Mixed Cartons Waste Site Installation Time

fastener kitting

Why fastener kitting matters on real sites

On paper, fasteners are a small line item.
On site, they decide whether work flows or stops.
When mixed cartons of M10 and M12 bolts arrive loose and unlabelled, installers stop installing and start sorting.
Hours are lost.
Mistakes happen.
Wrong bolts get used.
All because fasteners were not kitted properly.

What fastener kitting actually means

Fastener kitting is the practice of:

  • Packing bolts, nuts, and washers together per joint
  • Labelling by size and location
  • Packing as per BOQ or drawing reference
  • Sending site-ready kits instead of bulk cartons

This turns fasteners into ready-to-use assemblies.

Why mixed cartons happen

  1. 1. Bulk packing mentality
    Suppliers ship loose parts to save time.
  1. 2. No BOQ mapping
    Packing is not aligned to drawings.
  1. 3. Warehouse mixing
    Different sizes get mixed in storage.
  1. 3. No site perspective
    Packing teams never see installation reality.

How this hurts the project

  • Crew idle time
  • Installation delays
  • Wrong fastener usage
  • Rework and inspection failures
  • Higher labor cost
  •  

What proper kitting fixes

  • Zero sorting time
  • Correct fasteners at point of use
  • Faster installation
  • Fewer mistakes
  • Better accountability
  •  

How to specify fastener kitting

Mention kitting in RFQ
Link kits to BOQ line items
Ask for labelled cartons
Ask for kit list before dispatch
Reject loose mixed cartons

Final thought

Fasteners should arrive ready to install, not ready to sort.
Fastener kitting turns a supply problem into a productivity advantage.

Leave a Reply

Your email address will not be published. Required fields are marked *